Marine Lithium Battery Not Charging


Diagnose a LiFePO4 house bank that will not charge from solar, alternator, shore power or generator.

Check in this order:

  1. Is the BMS allowing charge?
  2. Is battery temperature within allowed range?
  3. Is the charger powered?
  4. Is the charger configured for lithium?
  5. Is the fuse intact?
  6. Is the isolator on?
  7. Is there voltage at charger input?
  8. Is there voltage at charger output?
  9. Is the bank already near the configured charge limit?
  10. Has a cell reached high-voltage protection?
  11. Is CAN communication healthy?
  12. Is a remote-enable wire disabling the charger?

Do not bypass the BMS to "test whether it charges".


Practical context

Diagnose before replacing parts

A shutdown or low-output symptom can begin in the battery, charging source, protection, cable path, monitor configuration or the load itself. Record evidence before resetting equipment so the original cause is not lost.

  1. Capture alarms, BMS history, state of charge, voltage at the battery and voltage at the affected equipment.
  2. Inspect for heat, looseness, corrosion, damage or water ingress before attempting another high-current test.
  3. Stop and isolate the system if there is swelling, unusual heat, odour, smoke, damaged cabling or repeated protection operation.
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